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1.
In the field of aviation manufacturing, every detail of processing cannot be overlooked, especially for lightweight metal structural components such as aluminum alloys. Customers have particularly high requirements for processing accuracy, surface finish, and tool stability. In practical applications, issues such as cutting efficiency, chip evacuation smoothness, and whether the tool is prone to sticking are almost the focus of every engineer's attention.
In order to satified these demands, AMG has specially launched this low-spiral aluminum flat blade, which has been widely welcomed by aviation manufacturing enterprises.
2. Product Introduction
This flat tool is made for aviation materials such as aluminum alloy and high-strength aluminum. It is made of ultra-fine grain cemented carbide, making it sturdy and durable. Its low helix angle design, coupled with a high-gloss mirror groove, ensures excellent cutting stability and surface quality during high-speed machining.
3. Scope of application of the product
Precision machining of structural components such as aircraft skin, stiffeners, and frames
Rough machining and finishing of high-strength aluminum shells
It is very friendly to parts with high requirements for smoothness
4.Specification Table
Diameter (D) | Flute Length (L1) | Shank Diameter (D2) | Overall Length (L2) | Radius (R) |
4mm | 6mm | 4mm | 50mm | 0.2mm |
6mm | 8mm | 6mm | 50mm | 0.5mm |
8mm | 12mm | 8mm | 60mm | 1.0mm |
Custom flute length, shank diameter, and corner radius available upon request. |
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5. Operating principle
The design with a low helix angle allows the cutting force to be more concentrated and transmitted downward, which means that the tool is less prone to vibration when machining thin-walled parts and can avoid part deformation. At the same time, it helps reduce heat accumulation and lower the probability of tool sticking. The sharp cutting edge, coupled with a mirror-like groove, ensures stability, speed, and cleanliness during high-speed cutting, resulting in a more beautiful machined surface.
6.Product advantages
Difficult to vibrate the tool, yet stable with thin walls: The structural design effectively suppresses vibration, making it particularly suitable for thin components
Smooth processing and beautiful appearance: the cut surface is smoother, need not additional treatment.
Quick chip evacuation and good heat dissipation: Chips and heat can be quickly evacuated, ensuring a more stable machining process.
Wide range of applicable materials: not only ordinary aluminum, but also various aviation-grade light alloys can be handled.
7.
FAQ
Q1: Why do people who work on aviation parts like this knife?
A1: Mainly because it is particularly suitable for processing materials like aluminum alloy, which are easy to stick the knife and deforming. It cuts quickly and steadily, resulting in good finished products.
Q2: Can it be used on high-speed machine tools?
A2: Yes, our cutting tools are stably used on spindles with speeds of over 20,000 rpm by many customers, and there are no issues at all.
Q3: What if there are special groove or coating requirements?
A3: AMG can provide customized tool services based on your part design and usage scenarios, including groove design, blade number selection, coating treatment, and more.